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Monday 30 March 2009

Staining, sanding and polishing

It takes hours. Once the netsuke is carved, decisions have to be made about its finish. Will it be stained? If so, there are a variety of colours and materials, from water or oil-based stains, commercial or homemade, and techniques, from boiling the piece, to repeated dippings in hot stain, to dippings in cold stain. Some netsuke-shi colour the piece only after sanding to a fine, polished finish; others stain before the sanding process because colouring in water-based stains raises the grain of the wood, which then has to be sanded down and polished. Some netsuke have staining in the crevices only, the rest being sanded off the piece; sumi ink, oak gall, yashi or other dark-coloured stains are often used for this purpose.

Whatever the process, sanding is important. Carvers usually work with grits from 200 up to at least 2000, using even finer abrasives and grits up to 12000 if they want a high polish. Other carvers use pumice or rottenstone powder as part of the process and slightly stain the piece afterwards to colour any powder trapped in the pores. Both sandpapers and powders are used with polishing compounds such as hard-finish waxes or hard-drying oils in the final stages of sanding. Final polishing may then be completed with a thin layer of oil or wax and buffed hard with a chamois leather or soft cotton (T-shirt cotton) cloth. Some netsuke-shi use an electric sanding/polishing wheel, while others prefer to complete the process by hand. Each piece is treated differently, with some perhaps having a high gloss finish and others a more matt sheen; all depends on the quality of the carved material and what end the netsuke-shi is trying to achieve. In general, the harder materials like boxwood, holly, ivory and tagua will take a high gloss, if so desired, while the softer woods respond better to a more matt finish. As well, only parts of the netsuke need be polished, while others may be left in a rougher state so that the piece varies in quality and appearance.

There are many oils and waxes. Those who want a stain with their oils can use boiled linseed or tung oils; those who don't may want to use pale walnut or grape-seed oils. The idea is to bring out how the light reflects the qualities of the grain of the wood and is the reason why varnishes and shellac are not encouraged; the latter result in the piece being too shiny and uniform. Thin coats of wax can be used instead, as long as care is taken not to clog the crevices of the carving with it. Thin layers seems to be the rule for both oils and waxes.

Some netsuke-shi experiment with urushi, or lacquer-work finishes. As with carving and other types of finish, be prepared for hours and, in the case of lacquer, days of work.

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